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ANNEX 3
MODEL 2 - SEA BREAM FARM COSTING DETAILS

The following costs are recorded in US$ and are based on information collected during the mission. Where necessary, up- to-date costs in Italy are used.

CAPITAL COSTS

1. Land. Purchase of 17 ha on the sea shore, price allowed 4,800 US$/ha.

2. Services. Energy to be provided through a 5 km line. 1988 cost per km is 10,000 US$. Installation of a 80 KVA transformer, complete with cabin, is estimated at 54,000 US$. Power required: at least 50 kw.

3. Roads. Internal roads for tractor and trucks (2804 m3 of gravel).

4. Water supply system. The sea shore and bottom are assumed to be sandy, with a slope (in water) of 2%. Average tide is 40 cm. The system comprises an off-shore (200 m) rocky basement which shelters two concrete pipes (Æ 400). The pipes enter the beach at a depth of at least 4 m, and carry water to the earth pump basin. The pumps lift water into a concrete still basin.

5. Ponds. The actual site level is thought to be +2.00 m a.s.level, thus enabling all ponds to be drained by gravity. 83,000 US$ are allowed for site preparation and pond construction. Allow 29,000 US$ for distribution pipe and pond outlet system (concrete pipe and monk).

6. Pumps. The two centrifugal pumps should have a maximum flow of 180 l/sec each, at a head of 7 m. Allow 14,500 US$ for pumps and suction/priming pipes.

7. Building. An air conditioned room should be used asa food store. In the same building the workshop will be located (total 75 m2). A building will be used as a net/equipment store, with facilities for packaging harvested fish (80 m2). A third building for staff accommodation (70 m2). A rate of 136 US$/m2 has been applied, plus furniture cost.

8. Vehicles. A tractor complete with feeding gun, trailer and crane to be used as a multipurpose machine (allow 18,500 US$). A 5.0 t refrigerated truck for fresh and frozen fish shipment (allow 24,000 US$) and a pick-up (allow 12,000 US$) for on-farm transportation.

9. Equipment. Allow 12,000 US$ for a 50 KVA generator set. Allow 10,700 US$ for an ice-machine (750 kg/day). Allow 2,800 US$ for a tractor-powered pump (Q= 30 l/sec).

10. Miscellaneous. Allow 8,500 US$ for a small boat, scales (200 kg), fishing net and various equipment, pump control board, cables, external lighting and food store air conditioning.

11. Engineering. Allow 5% of the civil works cost.

12. Contingencies. 10%.

Table 18. Model 2 - Sea Bream Farm. Capital Costs

CAPITAL COSTS (US$)Year 1Year 2
PONDS: (1) Land (2) Services (3) Roads (4) Water supply system (5) Ponds (6) Pumps (7) Buildings (8) Vehicles (9) Equipment (10) Miscellaneous (11) Engineering (12) Contigencies315,309149,030
PACKAGING/DISTRIBUTION
(7) Buildings (8) Vehicles (9) Equipment (11) Engineering (12) Contingencies    -38,196
ACCOMMODATION
(7) Buildings12,230    -
TOTAL327,539187,226

OPERATING COSTS

Overhead/Fixed

1. Management. A trained biologist is required. 8830 US$/year.

2. Labour full-time. One qualified worker for maintenance (3300 US$/year). 3 unskilled workers, one guard and two drivers (9936 US$/year). 1 book keeper (2200 US$/year).

3. Administration. Allow 4,000 US$/year for telephone and telex.

4. Technical assistance. Allow 8000 US$ in year 0 for training. Allow 5600 US$/m for total 5 m/month technical assistance.

5. Travel expenses. Allow 2400 US$/year for various travel expenses.

6. Maintenance. 1% of capital costs each year.

7. Depreciation. Assume civil works at 5%/year, pumps at 14.3%/year, equipment, roads and vehicles at 20%/year, engineering and contingencies at 10%/year.

Variable

1. Food. Assume 38.4 t of produce on year 1, C.F. 2:1. Assume 39.2 t on year 2, C.F. 3:1 and 2:1 (See Annex …). Running production of 60 t on year 3, C.F. 2:1 (1st year) and 1.5:1 (2nd year). Cost of crumble food 2.2 US$/kg, of pellet 0.75 US$/kg.

2. Part-time staff. Assume 8 m/months/year for harvesting (883 US$/year).

3. Power. Allow 329,000 kwh/year at rate of 0.072 US$/kwh for pumping. Allow 800 US$/year for additional uses.

4. Fuel. Allow 1,600 US$/year for 50,000 km/year of vehicles use.

5. Packaging/distribution. Based on polystyxene boxes, nylon sheet, ice, carton. Allow 0.24 US$/kg of fish. Distribution of fresh fish by air cargo to Milano, allow 1.1 US$/kg of fish (Adana-Milano).

6. Insurance. 3% of value of average stock.

7. Seed. Based on fry and yearlings cost estimated by present mission: 0.16 US$/unit for 1 g fry, 0.40 US$/unit for 100 g yearlings. On year 0 allow 64,000 US$ for purchasing of 160,000 yearlings.

Table 19. Model 2 - Sea Bream Farm, Operating Costs

OPERATING COSTS (US$) YEAR01234
OVERHEAD/FIXED     
Full-time staff13,13622,40022,40022,40022,400
Technical assistance13,60011,2005,6005,600-
Administration4,0004,0004,0004,0004,000
Travel expenses2,4002,4002,4002,4002,400
Maintenance3,2754,7684,7684,7684,768
Depreciation23,76041,08041,08041,08041,080
VARIABLE     
Food9,00081,08681,88890,26490,264
Part-time staff 880880880880
Power/fuel3,45626,16026,16026,16026,160
Packaging/distribution 52,41653,48881,36081,360
Insurance 14,25616,70421,60021,600
Seed96,00032,00032,00032,00032,000

TABLE 20. SEMI-INTENSIVE CULTURE OF SEA BREAM: INCREASE OF POPULATION

MonthNo. of IndividualsAver. Indiv. Weight (g)Tot.Weight (t)Tot.Weight of stock (t)
APRIL200,00020.430.8
JUNE170,000101.737.6
OCTOBER168,00015025.279.9
DECEMBER163,00017528.588.5
APRIL160,00019030.4 
JUNE156,00023035.9 
OCTOBER152,00036054.7 
DECEMBER150,00040060.0 
Figure 17

FIGURE 17. SEMI-INTENSIVE CULTURE OF SEA BREAM: EXPECTED GROWTH PATTERN PATTERN

TABLE 21. SEMI-INTENSIVE CULTURE OF SEA BREAM: MAIN PRODUCTION

STAGEPOND SIZE
m2
STOCKING RATEAVERAGE INDIVIDUAL WEIGHT
(g)
SURVIVAL RATE
(%)
FINAL NO.OF FISHAVERAGE FINAL INDIVIWEIGHT
(g)
TOTAL FINAL WEIGHT
(t)
CONVERSION FACTORTOTAL FOOD CONSUMED
(t)
1st year2,100200,000180160,00019030.42.160
2nd year9,600160,00019095150,00040060.01.5:145
Figure 19
  1. OFF SHORE PIPE SUPPORT
  2. CONCRETE PIPES
  3. PUMP BASIN AND PUMPS
  4. STILL BASIN
  5. GENERATOR SET
  6. NET/EQUIPMENT STORE
  7. FOOD STORE
  8. ACCOMODATION
  9. WATER DISTRIBUTION PIPE
  10. NURSERY PONDS
  11. ON-GROWING PONDS
  12. DISCHARGE CHANNEL

Figure 19. Semi-intensive culture of sea bream: suggested farm layout


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