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ANNEX (Contd.)

ANNEX N
FEED MILLING AND MANUFACTURING LINES FOR A LABORATORY SCALE EXPERIMENTAL FEED MILL

  1. Feedstuffs reprocessing lines

    1. Dry ingredients

      1. Cleaning
      2. Scalping
      3. Grinding
      4. Screening
      5. Weighing
      6. Surge storage

    2. Wet ingredients

      1. Weighing
      2. Grinding
      3. Screening
      4. Packaging
      5. Storage
      6. Thawing
      7. Hydrolyzing
      8. Blending
      9. Surge storage

  2. Feeds-processing lines

    1. Wet extruding line

      1. Thaw
      2. Regrind or homogenize/pasteurize
      3. Weigh to formula
      4. Add supplements
      5. Blend to consistancy
      6. Extrude 3, 5, 7, 9 mm pellets
      7. Freeze/dry/feed
        h) Package
        i) Store

    2. Semi-moist extruded line

      1. Thaw
      2. Regrind or homogenize/pasteurize
      3. Weigh wet ingredients to formula
      4. Weigh dry ingredients
      5. Mix to consistancy
      6. Extrude 2, 4, 6, 8 mm pellets
      7. Screen to size
      8. Top dress
      9. Freeze/dry/feed
        k) Package
        j) Store

    3. Cold compressed pellet line

      1. Regrind
      2. Seive (overs recycled)
      3. Weigh out dry ingredients
      4. Mix
      5. Add oils and moisture and supplements
      6. Mix
      7. Extrude 2, 3, 4, 6, 8 mm pellets
      8. Screen to size or crumble
      9. Top dress
      10. Dry
      11. Feed
        Package
        Store

    4. Steam-treated compressed pellets line

      1. Regrind
      2. Sieve (overs recycled)
      3. Weigh out dry ingredients
      4. Mix
      5. Add oils and supplements
      6. Mix
      7. Mix with steam conditioner
      8. Extrude 2, 3, 4, 6, 8 mm pellets
      9. Cool/dry
      10. Screen to size or crumble
      11. Top dress
      12. Feed
        1. Package
        2. Store

    5. Crumbles line

      (from lines 3 and 4)

    6. Dravo rolled pellet line

      1. Regrind
      2. Sieve (overs recycled)
      3. Weigh to formula
      4. Mix
      5. Add oils and supplements
      6. Mix
      7. Roll with water spray
      8. Collect 3, 5, 7, 9 mm balls
      9. Dry
      10. Screen to size
      11. Top dress
      12. Feed
        1. Package
        2. Store

    7. Flaked feed line

      1. Micro pulverize dry ingredients
      2. Weigh to formula
      3. Weigh out solutions
      4. Mix to consistancy
      5. Flash-dry on double drum dryer
      6. Cool dry
      7. Package

    8. Micro-pulverized larval feed line

      1. Hydrolyze fish/meat flesh
      2. Micro-pulverize dry ingredients
      3. Weigh to formula, add supplements
      4. Mix
      5. Neutralize
      6. Flash-dry on double drum dryer
      7. Cool/dry
      8. Micro-pulverize
      9. Screen to size (50–70 micron, 70–100 micron, 100–150 micron)
      10. Vacuum package
      11. Store

ANNEX O
EQUIPMENT LIST AND PRICE ESTIMATES FOR THE EXPERIMENTAL FEED MILL AT FARS

  US$
1.Twin shell blender for premixes, 1 HP, 2 phase3,000.00
2.Mighty Marvel hammermill1,000.00
3.Hobart meat chopper W/5 diesel, 2 HP2,800.00
4.Sweco screener W/7, 1 HP, and set of screens5,000.00
5.Dough mixer W/2, zogt bowls, beaker, loop, paddle3,500.00
6.Counter spring scale W/whelled stand1,100.00
7.Cutter-blendor mixer, 5 HP, 3 phase5,000.00
8.Horizontal ribbon mixer W/SS construction, 3 HP, 3 phase11,000.00
9.California pellet mill W/5, laboratory size, diesel 2 HP, 3 phase14,000.00
10.Double drum dryer, mounted on wheeled chassis, 1/2 HP, 2 phase10,000.00
11.Cabinet dryer, 100 kg capacity, 5 KW, 2 phase5,000.00
12.Vacuum sealer, Piccolo type, table-top, 1 HP, pump 3 phase4,000.00
13.Electric boiler, 100 PSI, 440 V, 3 phase, 15 lb/hr steam5,000.00
14.Steam pot pasteurizer, 100 l capacity, fixed, front dump5,000.00
15.Crumbler, W/2, and sets of screens3,000.00
16.Ambretti type extruder W/5, sets of dies and clipper, 1 HP3,000.00
17.Micro pulverizer W/10, set of cutter screens, 1 HP, movable3,000.00
18.Dravo-type rolled pellet mill, 60 cm wheel, 1 HP, movable3,000.00
19.Air compressor W/tank, 80 PSI, 1 HP2,000.00
20.Cabinet freezer2,000.00
21.SS pots, pans, utensils1,000.00
22.12 Feed cart bins @ 2002,400.00
  94,800.00

Price estimated FOB Seattle, USA 1982 price lists. Exact quotas, delivery dates, order prepayments, FOB Seattle will be reviewed by July 1986 from manufacturers. Specifications for type equipment to be furnished by 31 July 1986.

ANNEX P
SPECIFICATIONS FOR EXPERIMENTAL FEEDMILL EQUIPMENT

(Supplier will include descriptive literature with each submission of bid).
(All prices are F.O.B. Seattle, USA).

01. Counterbalance scale. Counterspring dial scale with chart. 50 kg capacity × 100 g and 10 g unit scale, stainless steel construction, mounted on wheeled stand. Similar or equal to Hobart model HOV 15. Delivery 60 days. $ 1,300.00.

02. Twin-shell blender. Twin-shell liquid-solid blender with ⅓ - 1/4 horsepower 220 volt, single phase shell drive; and I horsepower, 220 volt, single phase motor activator bar drive; with one plastic shell and one stainless steel shell, 5 kg capacities. Similar or equal to Paterson-Kelly Company model LB-8T. Delivery 60 days. $ 3,450.00.

03. Meat grinder/meat chopper. Grinder/chopper with 2 – 3 horsepower, with 220 volt, single phase or 440 volt 3 phase 50 cycle electric motor with thermal overload protection and stainless steel feed pan, together with 2 mm, 4 mm, 6 mm steel plate dies, 4 cutter knives, machine mounted on casters. Similar or equal to Hobart Meat Chopper model 4632. Delivery 60 days. $ 3,000.00.

04. Extruder. Semi-moist pellet extruder, 1 horsepower, 220 volt, single phase, 50 cycle electric motor with overload protection, stainless steel loading chute, 20 kg capacity with mixing arm and spiral screw auger and safety switch cover grill. Machine to be supplied with 2 mm, 3 mm, 4 mm, and 6 mm plates and variable speed external pellet clipper. Similar or equal to OMR Fidenza model Parmigiana spaghetti/noodle machine. Delivery 90 days. $ 3,800.00.

05. Micropulverizer. Micropulverizer with variable speed drive, visable ammeter and thermal overload protection switch. One horsepower, 220 volt, single phase, 50 cycle electric motor with 1/4 horsepower 220 volt, single phase, 50 cycle variable speed auger drive, complete with 1 mm, 2 mm, 3 mm, and 4 mm round and 45 degrees angle cutting screen, and one extra set of mill hammers, stainless steel or brass construction, complete with one liter sample collecting or linen bag discharge chute collecting devices. Similar or equal to Sich Industrial Company micropulverizer type CF. Delivery 60 days. $ 3,200.00.

06. Vibrating screen sifter. Circular vibrating sifter machine, 1 horsepower, 220 volt, single phase, 50 cycle, with set of 0.05 mm. 0.1 mm, 0.15 mm, 0.2 mm, 0.25 mm, 3 mm and 4 mm screens, 30 cm in diameter × 10 – 15 cm height with individual discharge chutes and set of stainless steel adjustable bands for mounting 2 to 2–6 screens equiped with 5 cm × 1 cm circular screen brushes and screen feed chute. Similar or equal to Baldor Sweco separator model LS 185. Delivery 60 days. $ 5,000.00.

07. Rolled pellet mill. Rolled pellet mill with 1 horsepower, 220 volt, single phase, variable speed drive with 50 cm rotating table and adjustable table angle, mounted on casters and equiped with adjustable spray head and 3 adjustable table spreaders. Table rim 10 – 15 cm, stainless steel table and spreaders. Similar or equal to Dravo pellet mill model 16. Delivery 60 days. $ 3,500.00.

08. Cabinet dryer. 1 m × 1 m × 2 m cabinet with 4 shelves and forced air drying, equiped with 5 kilowatt heater, 220 volt, single phase, 50 cycle electric motor, temperature range ambient to 150 C complete with temperature control thermostat and horizontal air flow; stainless steel construction. Similar or equal to Meatpackers and Butchers Supply bortron mini-dryer, 200 pound capacity. Delivery 60 – 90 days. $ 5,000.00.

09. Chopper/cutter. 5 horsepower chopper machine with 220 volt, single phase, 50 cycle, or 440 volt, 50 cycle, three phase electric motor; 25 liter chamber with set of mounting casters. Cutter equiped with safety switch cover and pivot mounted for discharge. Similar or equal to Hobart sales model HCM 300. Delivery 60 days. $ 5,200.00.

10. Dough mixer. 220 volt, single phase, 50 cycle variable speed mixer complete with one 20 liter stainless steel bowl, one 30 liter stainless steel bowl, splah covers for each, dough arm, flat beater, and wire loop whip. Similar or equal to Hobart sales model A200 blender. Delivery 60 days. $ 3,800.00.

11. Hammer mill. 2 horsepower, 220 volt, single phase, 50 cycle, vbuilt drive mill equiped with fan, 2 screens, loading chute, collecter pipe, discharge tube, and permanent magnet built into hopper plate. Mill to include 2 sets of 24 hammers and 2 sets of 4 hammers with pivot rods and pins plus set of screens at 0.25 mm, 0.5 mm, 1.0 mm, 1.5 mm, 2 mm, and 3 mm together with 6 backing screens for above. Similar or equal to Meadows Mill Company model Mighty Marvel #5 with accessories. Delivery 30 days. $ 1,500.00.

12. Ribbon mixer. Horizontal, double spiral ribbon mixer, stainless steel construction, 100 kg flour capacity, front dump, reversable drive, with safety switch on cover. Sanitary meat-type construction with standard packing glan seals and gasketted quick-open cover clamps each with limit switch. Mixer tub ends to be formed with full 2 cm radius, and all interior well continuous and ground smooth, 3 horsepower, v-built drive, 220 volt, single phase, reversable motor or 440 volt, 3-phase, 50 cycle reversable motor. Ribbon mixer side clearance to be not more than 2 mm, and machine to be mounted on casters with roller locks. Similar or equal to Hous Company sani-mix ribbon mixer model S-204. Delivery 90 days. $ 12,500.00.

13. Compressed pellet mill. Laboratory size pellet mill for production of compressed pellets, variable speed screw drive, mechanically agitated feed hopper, caster table mounted with totally enclosed 2 horsepower, 440 volt, 3-phase, 50 cycle main drive motor equiped with sheaves and v-built drive for 4 die speed rotations; 1/4 horsepower, 220 volt, single phase, 50 cycle feeder/mixer drive motor together with visable ammeter, thermally protected overload starters, pushbutton controls, and manually operated major disconnect. All contact parts to be 302 – 304 stainless steel, except parts hardened to 410 stainless steel or hard chrome plated. Mill complete with steam injection fittings, and to be provided with 2 mm, 3 mm, 4 mm, 6 mm, and 8 mm dies of stainless steel or hard alloy steel. Similar or equal to California Pellet Mill (CPM) model CL type 2. Delivery 90 days. $ 15,000.00.

14. Double drum dryer. Laboratory model 150 psi steam capacity, equiped with two 20 cm counter-rotating stainless steel or hard chrome finish drums and variable speed drum drive, 1/2 horsepower, 220 volt, single phase, 50 cycle motor with drive range of 1 to 10 rpm, and 2 stainless steel doctor blades together with collecting chutes and fiberglass or hard plastic adjustable drum surface guides. Drum to be adjustable for gap clearance of 0 to 6 mm. Machine to be provided with visable steam pressure gauge, and variable steam pressure control valve. Similar or equal to Meldon Associates buflovak double drum dryer, laboratory model, atmospheric type. Delivery 120 days. $ 12,000.00.

15. Plastic bag vacuum sealer. Table-top model vacuum sealer with 1 horsepower, 220 volt, single phase, 50 cycle or 440 volt, 3-phase, 50 cycle motor, internal vacuum pump, and adjustable temperature heater bar, sealing chamber not less than 10 cm × 25 cm × 25 cm. Similar or equal to Meatpackers and Butchers Company piccolo vacufresh table-top sealer # 42009. Delivery 60 days. $ 4,500.00.

16. Sample splitter. Sample splitter for particles and ground material, stainless steel construction. Similar or equal to Tyler Incorporated model SS50 Sample Splitter #1. Delivery 60 days. $ 500.00.

17. Steam generator. Electric, 5 horsepower, 440 volt, 3-phase, 50 cycle 150 pounds per sq. inch steam capacity generator, complete with visable steam pressure and water level gauges, automatic water make-up, and thermal protector switch, excess pressure steam escape valve, and low water automatic cutoff. Similar or equal to Chromalox Sussman steam generator model CMB 4LCl. Delivery 60 days. $ 2,500.00.

18. Steam jacketed pot. Steam jacketed pot of stainless steel construction, with 10 cm front dump and lid, with paddle stirrer; double jacketed, floor mounted with visable external steam pressure gauge, steam pressure control valve, with steam capacity of 0 – 80 psi, equiped with condensate return line, and insulated lid handles and dump valve handle. Pot to be mounted on stand with 30 cm floor clearance for collecting vessels. Lid stirrer to be powered 1/2 horsepower, 220 volt, single phase variable speed electric motor. Internal surface shall be smooth without seams except for dump pipe and mounting lid, with circular sidewalls and spherical bottom for complete and easy cleaning. Internal capacity 100 liter, external jacket without insulation. Similar or equal to Dohrmann Hotel Supply steam jacketed pot, front dump, 30 gallon capacity, floor mounted, uninsulated. Delivery 60 – 90 days. $ 5,800.00.

19. Pellet crumbler. 220 volt, single phase or 440 volt, 3-phase, 50 cycle motor operating one live-roll and one adjustable idle corrogated roll, 10 cm diameter X 25 cm hardened steel rollbars, and 2 sloping shaker screens of 2 mm, 4 mm, and 6 mm openings with individual discharge chutes and screen over return chute. Laboratory model feed pellet crumbler. Similar or equal to Meatpackers and Butchers Supply pellet crumbler, laboratory 12" model. Delivery 60 days. $ 2,500.00.

COMMENT: These are current prices as of June 1986, F.O.B. Seattle, USA. The total price of $ 83,250.00 does not include packing for shipment or transportation to Bangladesh. Individual orders to these companies may require 25 % to 50 % pre-payment with order. A recognized company like Halver Corporation or F.D.T. Inc. may be able to order without pre-payment, upon award of contract.

ANNEX Q
LIST OF EQUIPMENT AVAILABLE IN THE FORMER FISHERIES TECHNOLOGY LABORATORY IN CHANDPUR (per 17.04.1986)

No.Name of equipmentQuantityRemarks
01.Anhydric electric incubator1Needs repair
02.Balance sensitive1   "          "
03.Balance analytical2   "          "
04.Balance for rough weight2In working condition
05.Balance Kubota1  "     "          "
06.Balance Sautor1  "     "          "
07.Balance analytical A3/2001Needs repair
08.Balance Manopan single1In working condition
09.Steam boiler1Out of order
10.Burner ring3In working condition
11.Burner Bunsen6  "     "          "
12.Burner with side tube3  "     "          "
13.Burner plain8Needs repair
14.Burrette stand ‘Porcelline’2In working condition
15.Wering blender1Needs repair
16.Binocular1In working condition
17.Water bath, thermostatically controlled1  "     "          "
18.Bacteriological incubator1  "     "          "
19.Camera lucida1  "     "          "
20.Centrifuge, table model, 10 volt1Transformer needed
21.Centrifuge, fixed2Out of order
22.Cutter (Wiley) mill, table model, 440 volt, 3 phase1In working condition
23.Cold room, 500 cft. 220 volt, 2-phase1  "     "          "
24.Cork boring apparatus1  "     "          "
25.Colony counter2  "     "          "
26.Drying oven ‘Memmert’1  "     "          "
27.Electric thermal Bunsen1Out of order
28.Electric heating mantle5In working condition
29.Electric kettle1  "     "          "
30.Flush point apparatus1  "     "          "
31.Filter press2Needs repair
32.Funnel holder 3" dia6In working order
33.  "        "        4" dia4  "     "          "
34.Fish tester ‘V’1Needs repair
35.Filter bacteriological1In working condition
36.Gas producer ‘Aerogen’2Out of order
37.Gas cylinder ‘Nitrogen’1In working condition
38.Hot plate2  "     "          "
39.Homogenizer3One needs repair
40.Low temp. incubator2  "     "          "
41.Colorimeter1In working condition
42.Flake ice maker1Needs repair
43.Coliform incubator1In working condition
44.Calculating machine1  "     "          "
45.Kjeldahl digestion set1In working condition
46.Refractometer1  "     "          "
47.Lab. stirrer1  "     "          "
48.Binocular microscope1  "     "          "
49.Plain "1  "     "          "
50.Projection "1  "     "          "
51.Research microscope1  "     "          "
52.Melting point apparatus1  "     "          "
53.Vacuum molecular still1Needs vacuum pump
54.Muffle furnace1Out of order
55.Magnetic stirrer1In working condition
56.Oven, gas heated1  "     "          "
57.Oven, vacuum1  "     "          "
58.Oven, Atlas, muffle with hot plate1Out of order
59.Oven, Simon, carter moisture tester1Needs lamp & thermometer
60.Oven, Memmert1In working condition
61.Ph meter2  "     "          "
62.Pressure cooker1Damaged
63.Pump out-fit1Out of order
64.Retort vertical1In working condition
65.Double steamer1  "     "          "
66.Sieve set1  "     "          "
67.Stove 4 burner1Out of order
68.Stirrer, electric1In working condition
69.Sterilizing box, cylinder2  "     "          "
70.Switable variable transformer1Out of order
71." rheostat1In working condition
72.Hot air sterilizer1  "     "          "
73.Test tube stand2  "     "          "
74.Twine tester1Needs repair
75.Torry resistance thermometer4  "     "          "
76.Torry kiln1In working condition
77.Thermostate1  "     "          "
78.Ultra thermostate1Needs contact thermometer
79.Universal mizer1In working condition
80.Visco meter2  "     "          "
81.Voltage stabilizer2Out of order
82.Water distiller2One needs repair
83.Water jet pump2In working condition
84.Water bath2Thermostat needs repair
85.Weight box2Good condition
86.Bacteriological water bath1In working condition
87.Ordinary water bath1  "     "          "
88.Autoclave3Two out of order

ANNEX R
BOOKS LEFT AT FARS

  1. Fish Nutrition, J.E. Halver, Editor, Academic Press, New York
  2. Fish Feed Technology, FAO Press, Rome
  3. Nutrient Requirements of Warm Water Fish, NAS/NRC National Academy Press, Washington D.C.
  4. Nutrient Requirements of Cold Water Fish, NAS/NRC National Academy Press, Washington D.C.
  5. Handbook of Chemistry and Physics, 44th Edition, Chemical Rubber Publishing Co., Cleveland, Ohio
  6. VWR Scientific Catalogue 84/85, Ed. Univar, Seattle
  7. Nutrient Requirements of Trout, Salmon and Catfish, NAS/NRC National Academy Press, Washington D.C.
  8. Nutrient Requirements of Warm Water Fishes and Shellfishes NAS/NRC National Academy Press, Washington D.C.
  9. Feed Composition - Publication 1232, NAS/NRC National Academy Press, Washington D.C.
  10. Nutrition Research Techniques for Domestic and Wild Animals Vol. 1, Feed Assay Techniques, C.E. Harris, Ed. Utah press, Logan

BOOKS NEEDED AT FARS LIBRARY

  1. Standard Methods for Analysis, AOAC, 15th Edition
  2. Methods of Analysis, INFIC Manual
  3. INFIC Input Book Forms, USDA, Beltsville, Md.
  4. Standard Methods for Fish Nutrition Research, EIFAC/ICES
  5. Feed Manufacturing Technology, AMFA
  6. Fish Nutrition, 2nd Edition, Academic Press
  7. Halver, J.E. and K. Tiews. Finfish Nutrition and Fish Feed Technology, 1979. Heenemann, Berlin
  8. Hoar, W.S. and D.J. Randall, Fish Physiology IV, 1987, Academic Press, N.Y.
  9. Ensminger, M.E. and C.G. Olentine, Jr. Feeds and Nutrition, 1979. Ensminger Press, Clovis, Ca
  10. Lehninger, A.L. Biochemistry, 1980, Worth, N.Y.
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