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3. RESOURCES OF NON-WOOD FIBRE IN CHINA


3.1 Resources of Natural Fibre Plants
3.2 Agricultural Residues in China
3.3 Bamboo
3.4 Resource and Output of Reeds
3.5 The Production and Demand for Bagasse
3.6 The Resources of Hemp and Flax Fibre
3.7 Waste paper


The four main fibre material resources of non-wood plants are the following: natural non-wood fibre resources; bamboo; agricultural residues; and recycled fibre (waste paper).

3.1 Resources of Natural Fibre Plants

Non-wood fibre resources other than bamboo, trattan, reeds and those of agricultural residue origin are called natural non wood fibre resources. Although there is some cultivated areas for industrial purpose, most of them are wild.

Roots, stems, leaf and bark for different wild fibre plants contain fibre which can be used for spinning fabric, making paper and others. Besides fibre use, many branches and canes of fibre plants can be used for weaving goods of daily life and handicraft. Fibre plants are also widely used for industrial raw materials.

Grass and timber fibres have for long been used for making paper. Since the Qin and Han dynasty, flax has been used for spinning grass cloth. At present, wild fibre and other fibres generating different cotton, flax and polyester fibres have been spun into many new types of cloth, which opened a new way for the modern textile industry. Wild fibre, besides being used for making ordinary paper, can be also used for making high-grade paper, wrapping paper, advertisement paper and wall paper for building decorations and for making artificial silk, cotton powder, no-smoking powder, plastic, spray paint and other industrial chemical products.

According to inventory, more than 1,000 species of fibre plants have been developed or tried, of which about 100 species of fibre plants are used widely for weaving and paper-making. The following are some grasses and shrubs for paper production: Typha latifolia L., Deyeuxia angustifolia (Kom.) Chang, Eulaliopsis binata (Retz.) C.E. Hubbard, Miscanthus sinensis andorss, Iris ensata Thunb, Pteroceltis tatarinowii Maxim, Lespedeza bicolor Turcz, and Hibiscus cannabinus.

The bark of Pteroceltis tatarinowii is raw material of Xuan paper which is the famous traditional handwriting paper in China.

3.2 Agricultural Residues in China


3.2.1 Agriculture Harvesting Residues
3.2.2 Agricultural Processing Residues


The agriculture residues include both those from harvesting and from agricultural processing. It was estimated that the total area of main crops is 114.888 million ha. and the total of residues is 419.875 million tons in 1994. The fibre contents of agriculture residues are about 35 %-55%3.

3 These numbers give an average gross residues yield of 3.65 tons/ha of residues, of which the fibre content is 1.28-2.01 tons/ha (Editor).

3.2.1 Agriculture Harvesting Residues

The agricultural harvesting residues are the crop stalks which include: the straws of wheat, rice, cotton, maize, beans, tobacco, sunflower, other grain and rape etc. In 1994, the total production of these residues in the whole country was about 386.02 million tons. With the fibre content in these agricultural residues being between 35-55 % (near to fibre contents of broad-leaved tree species), they are not only a most important potential fibre material resource, but also good substitutes for wood.

3.2.2 Agricultural Processing Residues

The wastes after agricultural products are processed are called Agricultural Processing Residues. They include bagasse, hemp and flax residue, rice husk and peanut crust. It is easy to collect and transport this type of raw material because it is already mainly stocked in the factories. The output of agriculture processing residuals was 22.3 million tonnes in 1994 (or nearly 6 % of harvest residue in quantity).

Table 9 - The Areas of Main Crops and the Output of Main Agriculture Residues in 1994


Area

Output of Residues

'000 ha

%

'000 tons

%

Wheat straw

28,981

25.2

108,679

25.9

Rice

Rice straw

30,172

26.3

113,145

26.9

Rice hull

-

-

13,578

3.2

Cotton stalk

5,528

4.8

24,876

6.4

Maize stalk

21,152

18.4

95,184

22.7

Sorghum stalk

1,368

1.2

6,156

1.5

Sunflower stalk

804

0.7

3,618

0.9

Tobacco stalk

1,489

1.3

4,467

1.1

Millet straw

1,672

1.5

5,016

1.2

Bagasse

1,056

0.9

4,752

1.1

Hemp

371

0.3

1,113

0.3

Peanut hull

3,776

3.3

283

0.7

Beans straw

12,736

11.1

19,104

4.5

Rape straw

5,783

5.0

17,355

4.1

Total

114,888

100

419,875

100

The annual production of pulp from rice straw and wheat straw was about 8,516 thousand tons which was 47.69% of total pulp production. The rate of pulp-produced from rice and wheat straw is 39.9%. From 1990 to 1994 the annual production of rice and wheat straw was 10,3693 thousand tons and the production of rice and wheat straw pulp was 8,000 thousand tons with the consumption of straw raw material 20,512 thousand tons which is 19.7% of total rice and wheat straw. The utilization of rice and wheat straw is concentrated in some province such as Henan, Hebei, and Hubei etc. Because of heavy pollution and transportation constraints, the development of rice and wheat straw for paper will be limited; by 2000, the proportion of rice and wheat straw pulp is expected to be only 27%.

Table 10 - The Resource Changes Over the Years (103 ha, 103 tons)


 

Rice

Wheat

Cotton

Area

Straw output

Area

Straw output

Area

Straw output

103 ha

Index

103 t

103 ha

Index

103 t

103 ha

Index

103 t

1900

33755.3

100

62447.3

28844.4

100

43266.6

4920.2

100

12300.6

1985

32070.1

95

59329.7

29218.1

101

43827.1

5140.3

104

12850.25

1988

31987.4

95

59176.7

28784.7

100

43177.0

5534.7

112

13836.83

1990

32700.4

97

60495.8

29841.4

103

44762.1

5588.1

114

13970.25

1991

33064.4

98

61169.1

30753.2

107

46129.8

6538.5

133

16346.25

1992

32090.2

95

59367.0

30495.8

106

45743.7

6835.0

139

17087.5

1993

30355.0

90

56156.8

30235.0

105

45352.5

6285.3

128

15713.42

1994

30171.5

89

55817.3

28980.7

100

43471.1

5528.0

112

13820.07

1995










3.3 Bamboo


3.3.1 Bamboo-based Panels
3.3.2 Bamboo pulp and paper


China is one of the key native homes and sources of modern distribution for bamboos in the world; where there are more than 500 bamboo species covering over 7 million hectares. Bamboo is one of the important raw materials for industry and handicraft in south China. According to statistics, the output and value of bamboo products in 1992 were as follows: 200 thousand tons of machine-made bamboo pulp, 0.169 billion pieces of bamboo farm tools; the output value of bamboo woven products was 79.3 million yuan RMB. The bamboo pulp production in China is maintained at the level of about 250,000 tons annually (see Table 14).

Table 11 - Bamboo Resource in China

Province

Bamboo Area
(10 thousand ha)

Moso Bamboo (Phyllostachys heterocycla var. Pubescens (10 thousand ha)

Other Species
(10 thousand ha)

SiChuan

74.00

1.90

72.10

Fujian

62.79

59.20

3.59

Hunan

61.20

57.10

4.10

Zhejing

59.82

54.40

5.42

Jiangxi

53.40

52.93

0.47

Guangdong

31.8

10.81

20.99

Anhui

17.63

15.17

2.46

Taiwan

17.56

0.33

17.23

Guangxi

16.32

9.51

6.81

Shannxi

13.45

0.33

13.42

Yunnan

10.20

0.33

10.17

Hubei

8.75

6.22

2.53

Hainan

5.39

-

5.39

Guizhou

4.43

2.00

2.43

Jiangsu

4.00

2.00

2.00

Henan

1.67

0.20

1.47

Shandong

0.18

0.01

0.17

Shanxi

0.02

-

0.02

TOTAL

442.61

271.84 (61%)

170.77 (39%)

Table 12 - The Change of Bamboo Resource (103 ha, 103 tons)

Year

Total resource

Moso bamboo

Other bamboo

Area

Stand Volume

Area

Stand Volume

Area

Stand Volume

Individual plants
(million)

Weigh

103 ha

Index

103 ha

Index

103 ha

Index

103 ha

Index

103 ha

Index

103 ha

Index

1977-1981

3199.6

100

64943

100

2496.6

100

35796

53695

100

703

100

11248

100

1983-1988

3546.3

111

76288

117

2526.4

101

39978

59970

112

1019.9

145

16318

145

1989-1993

3790.8

118

95731

147

2602.3

104

499537

74931

139

1189.5

169

20800

185

Table 13 - The change of bamboo production (103 tons)


 

Total production

Moso bamboo production

Other bamboo

Weight

Index

1985

4,891

100

3,764

1,127

1986

5,279

108

4,091

1,188

1987

5,771

118

4,518

1,253

1988

6,654

136

5,318

1,336

1989

6,513

133

5,062

1,451

1990

6,443

132

4,981

1,462

1991

7,108

145

5,529

1,579

1992

8,103

166

6,511

1,592

1993

9,030

185

7,380

1,650

1994

9,265

189

7,505

1,760

Table 14 - The Output and consumption of Bamboo Pulp from 1985 to 1995 (103 tons)

Year

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

Pulp Output

128

139

144

157

156

164

170

180

160

190

350

Bamboo Consumption*

348

417

432

471

468

492

510

540

480

570

1,050

* Raw material equivalent.

The main bamboo species are Phyllostachys pubescens, Bambusa textilis, Dendrocalamus latiflorus, Neosinocalamus affinis, Pseudosasa amabilis. Ph. Nuda, Ph. Glauca, Ph. Viridis, Ph. Bambusoides, and Ph. Iridenscens etc.

3.3.1 Bamboo-based Panels

The research and development of the bamboo-based panels in China started in 1970s and the first phase product was bamboo mat plywood. After several decades, with research on the structure, physical, mechanical and chemical properties of bamboo, a number of other bamboo products were developed of which the main products put into production are: bamboo strip plywood, bamboo curtain laminated board, paper-overlaid bamboo curtain plywood, bamboo particleboard, rotary bamboo thin veneer, and bamboo-timber composite board. There are also some products that have been manufactured successfully, but not officially put into production such as bamboo fibreboard, cement-bonded bamboo particleboard, bamboo-plaster particleboard etc. Data on these products are in Table 15.

Table 15 - The production of bamboo-based panels in China*


Annual production (m3)

No. of mills

Price in the market (yuan/m3)

Value (103 yuan)

Bamboo mat plywood

90,000

90

2,800

252,000

Bamboo curtain plywood

40,000

30

2,800

112,000

Bamboo strip plywood

30,000

24

4,000

120,000

Bamboo strip laminated plywood

25,000

20

2,800

70,000

Bamboo based particleboard

15,000

20

1,200

37,000

Bamboo floorboard

20,000

30

3,700

74,000

Bamboo based molded board

5,000

10

-

-

Total

225,000

224

-

665,000

* the figures are from Prof. Zhu Huanming from the Chinese Academy of Forestry.

3.3.2 Bamboo pulp and paper

About 1,700 years ago, Chinese people began to manufacture bamboo-based paper. The traditional method is: tenderize bamboo, pulverize, lime, solarize, bleach, dry the paper. Bamboos of Phyllostachys, Pleioblastus, Bambusa, Dendrocalamus, Neosinocalamus, Chimonobambusa etc. varieties are used as raw material for paper-making; 1 year-old bamboo stems are used as raw material in the traditional methods while 3-5 year-old bamboos are used in mechanical pulp. Different paper products can be produced depending upon proportion of bamboo pulp. From 1991 to 1994, the annual bamboo pulp was only 175 thousand tons that is only 0.95% of total pulp in China with the bamboo consumption of 525 thousand tons (i.e. 3 tons bamboo per ton of pulp). In 1995, the production of bamboo pulp increased to 350 thousand tons that is 1.54% of total pulp.

Table 16 - The Bamboo Production from 1985 to 1995 (103 tons)

Year

The Production of Bamboo Pulp

Bamboo consumption

1985

1,280

3,480

1986

1,390

4,170

1987

1,440

4,320

1988

1,570

4,710

1989

1,560

4,650

1990

1,640

4,920

1991

1,700

5,100

1992

1,800

5,400

1993

1,600

4,800

1994

1,900

5,700

1995

3,500

10,500

The annual bamboo consumption for paper is about 1.3-1.6 million tons which is 12%-15% of total bamboo production.

3.4 Resource and Output of Reeds

Reeds are an important raw material for paper and panel industries. The planted area increases year by year. From 1991 to 1995, annual outputs of reeds pulp was 920 thousand tons which constituted 5.15% of total pulp output and was about five times the quantity of bamboo pulp. In 1995, total reeds output was 2,560 thousand tons and 2,375 tons of them was used for pulp4. According the statistics, reed plantations totalling 854 thousand ha for paper and panel industries were established, of which by 1995, 510 thousand ha, with output of 1950 thousand tons were put into production. At the present, the average yield per unit is low at only 1.65 ton per ha in 66% of the total area. In Hunan province, however, the yield per ha reached 11 tons which shows the great potential to increase total output of reeds in China. Table 17 shows steadily increasing area of reeds and faster expansion of the area used. Output has been growing much faster than area of reeds.

4 A yield of about 920,000 tons of pulp from this volume suggests a conversion ratio of nearly 3.6 tons of reeds per ton of pulp (editor).

Table 17 - The Outline of Main Reeds Sources in 11 Provinces of China (103 ha, 103 tons)

Year

Total area

Area of used reeds

Output

Supply

Area

Index

Area

Index

1985

791.33

100

442.67

1,360.0

1,190.0

100

1987

806.89

102

471.41

1,473.7

1,232.4

103

1988

809.84

102

483.30

1,625.8

1,409.3

118

1989

811.87

103

488.68

1,659.7

1,469.6

123

1990

849.67

107

481.65

1,662.3

1,352.2

114

1991

849.44

107

485.51

1,693.0

1,364.9

115

1992

850.00

107

488.00

1,732.0

1,420.3

119

1995

854.00

108

510.00

1,950.0

1,657.0

139

3.5 The Production and Demand for Bagasse

Bagasse is the fibre residue left after extraction of sugar from sugarcane; 1.13 tons of bagasse is produced for each 21 tons of sugar. The yield of pulp produced from bagasse is 39%. From 1984 to 1994, the area of sugarcane expanded from 965 thousand ha to 1,065 thousand ha and the production of sugarcane also increased from 51.549 to 60.926 million tons. About 80% of total sugarcane was used to process sugar. In 1992, the area of sugarcane was 1,246 thousand ha and the production was 70,311 thousand tons with the production of bagasse 7,419 thousand tons.

Table 18 gives the data of output of bagasse and bagasse pulp, showing that about a sixth of total bagasse output is pulped.

Table 18 - The Output of Bagasse and Bagasse Pulp5 in the Past Years (103 ha, 103 tons)

5 Approximate ratios of sugar case to bagasse are 10-13 tons cane per ton bagasse; the ratio for pulp is around 2.6 tons bagasse per ton pulp (editor).

Year

the area of cultivation

Yield of sugarcane

Output of bagasse

Supply for pulp

Output of bagasse pulp

Sugar Area

Index

Quantity

Index

Weight

% total bagasse

Area

Index

1985

965

100

51,549

100

4,090.6

628.7

15

245.2

100

1986

950

98

50,219

97

4,915.3

658.2

13

256.6

105

1987

859

89

47,363

92

4,836.4

658.9

14

256.9

105

1988

924

96

49,064

95

4,237.5

676.9

16

263.9

108

1989

959

99

48,795

95

4,316.6

705.1

16

275.0

112

1990

1,009

105

57,620

112

5,356.2

717.9

13

280.0

114

1991

1,164

121

67,898

132

5,491.8

743.5

14

290.0

118

1992

1,246

129

73,011

142

7,419.6

871.8

12

340.0

139

1993

1,088

113

64,194

124

7,073.8

769.2

11

300.0

122

1994

1,057

109

60,927

118

5,621.7

897.4

16

350.0

143

3.6 The Resources of Hemp and Flax Fibre

Hemp and flax fibre is traditionally used for gunny bags and gunny cloth. In recent years, with the development of substitutes (artificial fibre), sales of hemp and flax have decreased; this gives an opportunity to use them as raw material for paper. The main source of hemp fibre is kenaf. There are some paper mills used kenaf as raw material for paper but this is relatively difficult to find. Waste gunnysacks are the main source of pulp made from hemp and flax fibre. The cultivation area of kenaf is influenced heavily by the flax industry. Kenaf could be planted in most of China except Tibet. The production of kenaf in Anhui and Henan province is higher than other provinces in China. Table 19 shows that the area under kenaf had, by 1994, declined to less than a fifth of that in 1985; kenaf output decreased to match during this period.

Table 19 - The Cultivation Areas and Output of Kenaf (103 ha, 103 tons)


1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

Area

991

345

272

277

286

300

270

277

274

175.7

Output

2,060

710

569

540

660

726

513

619

672

354.9

3.7 Waste paper

The utilization of waste paper is receiving more attention in the world owing to the desire for greater environment protection. The consumption of pulp from waster paper increased from 4,050 thousand tons to 7,600 thousand tons from 1991 to 1995.

Table 20 - The Annual Consumption of Waste Paper and Percentage of Total Pulp Consumption from 1991 to 1995 ('000 tons)



Total waste paper pulp consumption

Imported part

1991

Consumption

4,050

620

Percentage*

27.0

4.13

1992

Consumption

4,900

630

Percentage

28.0

4.80

1993

Consumption

5,400

480

Percentage

28.47

2.6

1994

Consumption

6,300

590

Percentage

29.17

2.71

1995

Consumption

7,600

770

Percentage

33.51

3.39

* % in paper-making fibre mix.

In 1993, the recycling, utilization, import, and export of waste paper were 4,461, 5,249, 604, and 16 thousand tons respectively. From Table 20, it may be noted that the imported share of waste paper pulp which was about 15% in 1991 declined to only 9% by 1993 and 10% by 1995; the rest was domestic waste paper pulp.


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