Work Plan ImplementationSCS/80/WP/88
(General)
COVER
South China Sea Fisheries Development and Coordinating Programme
Report of assistance on selection of site, design,
construction and management of the Ban Merbok,
Kedah, Malaysia Brackishwater Aquaculture
Demonstration Project



MALAYSIA

by

R.G. Hechanova and B. Tiensongrusmee

NOTICE OF COPYRIGHT

The copyright in this publication is vested in the Food and Agriculture Organization of the United Nations. This publication may not be reproduced in whole or in part, by any method or process, without written permission from the copyright holder. Application for such permission with a statement of the purpose and extent of the reproduction desired, should be made through and addressed to the Programme Leader, South China Sea Fisheries Development and Coordinating Programme, P.O. Box 1184, M.C.C, Makati, Metro Manila, Philippines.

South China Sea Fisheries Development and Coordinating Programme
Manila, Philippines
April 1980


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CONTENTS

1. INTRODUCTION

1.1 Background
1.2 The consultancy
1.3 General area where site is located

1.3.1 Topography
1.3.2 Soil conditions
1.3.3 Tidal conditions

2. SELECTION OF FISHPOND SITE

2.1 Factors considered

2.1.1 Topography
2.1.2 Vegetation
2.1.3 Tidal condition
2.1.4 Water quality
2.1.5 Availability of fish/shrimp seeds
2.1.6 Occurrence of floods
2.1.7 Weather conditions
2.1.8 Availability of farm inputs
2.1.9 Type of soil

2.2 Findings
2.3 Site selected and why

3. DESIGN OF FISHPOND PROJECT

3.1 General layout
3.2 Ponds

3.2.1 Rearing pond
3.2.2 Nursery ponds

3.3 Dikes

3.3.1 Design of the main dike
3.3.2 Dike construction
3.3.3 Dike maintenance
3.3.4 Protection of perimeter dike side slopes
3.3.5 Design of the secondary dikes
3.3.6 Design of the tertiary dikes

3.4 Water control structures

3.4.1 Design of the main gate
3.4.2 Design of secondary gates (SG)
3.4.3 Design of tertiary gates (TG)

3.5 Water supply/drainage canals

3.5.1 Design of supply canal
3.5.2 Design of drainage canal

3.6 Centre buildings

3.6.1 Office and laboratory
3.6.2 Staff and farmer quarters
3.6.3 Ancillary buildings

3.7 Other physical structures

3.7.1 Approach road
3.7.2 Timber bridge
3.7.3 Freshwater supply
3.7.4 Electrical power and lighting
3.7.5 Pumps

4. GENERAL GUIDELINES FOR THE OPERATION AND MANAGEMENT OF FISHPONDS

4.1 Pond preparation

4.1.1 Drainage and drying
4.1.2 Eradicating predators and pests
4.1.3 Fertilizers
4.1.4 Letting in water

4.2 Stocking

4.2.1 Age of fry
4.2.2 Stocking rate
4.2.3 Releasing of fry
4.2.4 Sheltering
4.2.5 Care of fry
4.2.6 Growth of fry
4.2.7 Transferring fry from nursery to rearing ponds

4.3 Application of fertilizers

4.3.1 Organic fertilizer
4.3.2 Inorganic fertilizer

4.4 Pond management

4.4.1 Water management
4.4.2 Pond maintenance
4.4.3 Growing natural food

4.5 Supplementary feeding
4.6 Predators, competitors and pests

4.6.1 Fish
4.6.2 Crabs
4.6.3 Burrowing shrimp
4.6.4 Snails
4.6.5 Birds
4.6.6 Man
4.6.7 Organisms that degrade wood

4.7 Indicators of trouble and remedial action

4.7.1 Indicators of problems in a pond
4.7.2 Remedial action

4.8 Diseases

4.8.1 Black gill disease
4.8.2 Black or brown shell disease
4.8.3 Muscle necrosis
4.8.4 Cotton shrimp
4.8.5 White shell disease
4.8.6 Virus disease
4.8.7 Body cramps
4.8.8 Overburdening organisms

4.9 Cropping and pre-marketing technology

4.9.1 Partial harvesting
4.9.2 Total harvesting

5. HATCHERY - MULTIPURPOSE FOR PENAEID SHRIMP AND FINFISH

5.1 Evaluation and selection of hatchery site
5.2 Design

5.2.1 Sea water reservoir
5.2.2 Freshwater reservoir
5.2.3 Maturation
5.2.4 Spawning tanks
5.2.5 Larval rearing tanks
5.2.6 Filtration unit
5.2.7 Electrical power and lighting
5.2.8 Pumps
5.2.9 Piping for water supply
5.2.10 Aeration
5.2.11 The hatchery building

6. CONSTRUCTION OF FISHPOND

6.1 Methods

6.1.1 Land clearing along perimeter dike path
6.1.2 Stripping
6.1.3 Scarifying
6.1.4 Cut-off trench
6.1.5 Borrow areas
6.1.6 Embankment and structure backfill
6.1.7 Tertiary dikes
6.1.8 Pond levelling

6.2 Equipment, hand tools and implements

6.2.1 Dragline
6.2.2 Power shovel
6.2.3 Tools and implements

7. PLAN OF HATCHERY OPERATION

8. PROBLEMS AND CONSTRAINTS AND RECOMMENDED SOLUTIONS

9. ESTIMATE OF COSTS

10. CONCLUSIONS AND RECOMMENDATIONS

11. REFERENCES

TABLES

Table 1 Preliminary soil analysis in Ban Merbok site

Table 2 Preliminary water analysis in Ban Merbok site

Table 3 Ratios of tidal range at Tanjong Dawai to that at site of proposed farm

Table 4 Design tide curve (for main gate) with high water at mean high water neap

Table 5 The nutrient composition of some organic fertilizers

FIGURES

Fig. 1 Map of West Malaysia showing location of proposed pilot brackishwater aquaculture demonstration project and hatchery

Fig. 2 Locality plan (enlarged map of site area)

Fig. 3 Map of general area showing location of proposed pilot project in the state of Kedah, Malaysia

Fig. 4 Diurnal variation of sunshine for Alor Setar, 1963–1972

Fig. 5 Seasonal variation of the percentages of days with various amounts of sunshine for Alor Setar, 1963–1972

Fig. 6 Sketh of general area showing location of proposed pilot project and succeeding phases

Fig. 7 Topographic map of the proposed project areas inside and outside the bund

Fig. 8 Tide curves showing the tidal characteristics of the Sungai Merbok estuary

Fig. 9 Tidal characteristics of Ban Merbok estuary in relation to existing ground elevation of the area

Fig. 10 General (modular) pond layout for Ban Merbok brackishwater aquaculture demonstration project

Fig. 11 Typical module for a family size shrimp pond for the proposed Ban Merbok pilot development

Fig. 12 Cross-section through secondary dike across water supply canal and nursery/rearing pond

Fig. 13 Cross-section through tertiary dike across nursery and rearing pond

Fig. 14 Typical cross-section of perimeter (main) dike

Fig. 15 Typical cross-section of perimeter dike built across an old channel

Fig. 16 Typical cross-section of secondary dike showing ground and water levels

Fig. 17 Typical cross-section of tertiary dike showing the various ground and water levels

Fig. 18 Change on pond water level with time as plotted against tide curve

Fig. 19 Detail of main gate, MG

Fig. 20 Detail of secondary gates, SG1 and SG2

Fig. 21 Detail of secondary gates, SG3 and SG4

Fig. 22 Detail of tertiary gates, TG1 and TG2 for nursery/rearing ponds

Fig. 23 Typical cross-section of supply canal

Fig. 24 Typical cross-section of drainage canal

Fig. 25 Map of Pulau Langkawi, Malaysia showing study sites for proposed hatchery

Fig. 26 Schematic of elevation and plan of a multipurpose hatchery showing fresh and sea water piping and related structures

Fig. 27 Schematic layout plan of proposed multipurpose hatchery

Fig. 28 Sketch showing how to use a winch and a pulley block for manual-destumping

Fig. 29 Types of anchor for manual destumping

Fig. 30 Range diagram and limits of work of dragline as defined for the construction of the perimeter dike

Fig. 31 Three types of fishpond digging implements

Fig. 32 Two kinds of implements used in fishpond construction

Fig. 33 Side slope gimmick (made for dike slope of 1.5:1)

Fig. 34 Flat boat for fishpond use

Fig. 35 Depth gauge

Fig. 36 Fertilizer platform and walkway

ANNEXES

ANNEX A Programme of work before construction for 1979

ANNEX B Tide data for 1–6 August 1979 for Sungai Keluang

ANNEX C Tide computations for times and heights of high and low waters at Tanjong Dawai for 2 August 1979

ANNEX D Design computations for the determination of the width of sluiceway for the main gate

ANNEX E Prawn (Penaeus monodon) culture management programme

ANNEX F Time schedule for rearing Penaeus monodon

ANNEX G Concrete and concreting

ANNEX H Meetings held during the consultants tour of duty

ANNEX I Itinerary of FAO aquaculture consultants to Malaysia, 25 July to 31 October 1979

REPORT OF ASSISTANCE ON
SELECTION OF SITE, DESIGN, CONSTRUCTION AND MANAGEMENT OF THE
BAN MERBOK, KEDAH, MALAYSIA BRACKISHWATER AQUACULTURE DEMONSTRATION PROJECT

by

R.G. Hechanova1 and B. Tiensongrusmee2

Abstract

A consultancy was implemented to initiate the brackishwater aquaculture demonstration pilot project at Ban Merbok, Kedah state in Malaysia. The work consisted in selecting site, preparing the design and construction procedure, and setting guidelines for the future operation of the project.

There was a question whether to establish the pilot family size small-holder pond demonstration inside or outside a man-made bund in the area. The technical and socio-economic considerations were appraised in each case and it was determined by the Government Task Force that demonstration outside the bund was more advantageous. The Task Force functioned with the technical advice of this consultancy.

To ensure the continuing supply of stocking material for penaeid shrimp and finfish, complementary project consisting of the establishment of a hatchery was also looked into. Prospective sites were surveyed and preliminary selection of the most suitable area was determined. Preliminary guidelines for the construction and operation of the hatchery were also laid down.

Present designation and address:

1 Consultant (Aquaculture Engineering), FAO/UNDP South China Sea Fisheries Development and Coordinating Programme, Manila, Philippines

2 Fishery Biologist (Shrimp Culture), FAO/UNDP Brackishwater Aquaculture Development Project, Jepara, Central Java, Indonesia